1. Indenter and platen up and down smoothly and has excellent synchronization
2. Stable and high Press Accuracy of parallelism and flatness.
3. The function of storing process and formulation
4. Function of continuously variable
5. The upper and lower plates' clamping function is driven by servo motor, high precision positioning, stable movement, with the advantages of uniform and reliable force.
6.The advantages of easy operation and stable performance.
7. The equipment is designed in accordance with the corresponding international standards or industry standards, and the structure of the equipment has sufficient static, dynamic, thermal rigidity and precision, and the safety and environmental protection meet the national standards. .Advanced control system, high precision system components, good reliability, anti-interference ability, servo system response speed; Equipment operation, maintenance is simple and convenient, excellent after-sales service
Process flow diagram
Product feature:
1. Power supply conditions: 380V (AC), 50Hz; Operating temperature: normal temperature; No condensation; Working humidity: less than 80%, the durability of the instrument operation: the instrument can be in 24 hours continuous working state.
2. The main machine use frame structure, the indenter and platen all made by QT500-7 ductile cast iron. After casting, it is annealed at high temperature and cooled with the furnace to completely eliminate the internal stress, and the blank is polished without other foreign matter on the surface, and then processed by shot blasting. It has good strength and rigidity, ensuring that the overall body appearance is flat and beautiful, high precision and good rigidity. It is processed by high-precision machine tool equipment, so that the shape and position tolerance of the work table is guaranteed, and the stable performance can be used for a long time.
3. The guide rod material is made of S45C high-quality carbon steel, and the forgings are normalized and fine-machined by flaw detection inspection, with good strength and uniform deformation. The four columns are finished by high-precision lathes, and formed by heat treatment, fine grinding, chrome plating, fine grinding and other processes, and the four columns are preloaded by nuts to form a closed rigid frame. The locking mother material is made of S45C forged steel, and the lock mother is processed by heat treatment, finishing, blackening and anti-rust treatment.
4. The equipment is a double-action servo electric cylinder device, according to the requirements of costumer, the user can choose the double-pressure head electric cylinder synchronous pressing work, can also choose the single-pressure head single-action pressing work, the operation of the indenter can be divided into manual / automatic device, automatic operation according to the set program to run, to ensure the operation of high-precision positioning and precise pressure control operation when the double pressure head is running.
Product parameter:
| No. |
Items\Types |
Unit |
Quantity |
| 1 |
Maximum Compression Force |
KN |
50 |
100 |
|
| 2 |
Compression Force Of Upper Indenter |
KN |
50 |
100 |
|
| 3 |
Compression Force Of Lower Indenter |
KN |
50 |
100 |
|
| 4 |
Error Of Working Pressure |
KN |
≤1% |
≤1% |
|
| 5 |
Pressure Holding Time |
KN/H |
1 |
1 |
|
| 6 |
Maximum Downlink Distance Of Upper Indenter |
mm |
800 |
800 |
|
| 7 |
Maximum Uplink Distance Of Lower |
mm |
200 |
200 |
|
| 8 |
Maximum Opening Distance Between The Upper and Lower Indenter |
mm |
1000 |
1000 |
|
|
Minimum Closure Height |
mm |
100 |
100 |
|
|
Bevel Angle |
° |
selectable0-35 |
| 9 |
Effective Dimensions Of Upper Indenter |
mm |
L |
450 |
450 |
|
| W |
130 |
130 |
|
| 10 |
Maximum Size Of Lower Indenter |
mm |
L |
>1000 |
>1000 |
|
| W |
>400 |
>400 |
|
| 12 |
Flatness Of Upper and Lower Indenter |
mm |
≤±0.02 |
≤±0.02 |
|
| 13 |
Parallelism Of Upper and Lower Indenter |
mm |
≤±0.03 |
≤±0.03 |
|
| 14 |
Motion Accuracy Of Upper and Lower Indenter |
mm |
≤±0.05 |
| 15 |
Precision of Fixed Installation Engineering |
mm |
≤±0.01 |
| 16 |
Weighing Sensor Range |
KN |
0~50 |
0~100 |
|
| 17 |
Weighing Sensor Range Accuracy |
FS |
≤0.05% |
| 18 |
Control Precision Of Pressure Reactor |
FS |
≤0.2% |
| 19 |
Displacement Measurement Precision |
mm |
±0.001 |
| 20 |
Pressure Reactor Efficiency |
min |
≤30 |
| 21 |
inchTouch Screen |
inch |
10 |
| 22 |
Air Tightness Test |
ml/min |
20; |
| 23 |
Pressure Precision Control |
Error Rating |
KN |
≤±0.02 |
| 24 |
Travelling Speed Of Upper Indenter(Can Be SETTING Within The Range) |
Fast Downlink |
mm/s |
0-30 |
| Slow Downlink |
mm/s |
0.05-1 |
| Indenter Fast Return |
mm/s |
0-30s |
| 25 |
Travelling Speed Of Lower Indenter(Can Be SETTING Within The Range) |
Fast Uplink |
mm/s |
0-30 |
| Slow Uplink |
mm/s |
0.05-1 |
| Indenter Fast Downlink |
mm/s |
0-30 |
| 26 |
Power of Main Servo Motor |
KW |
3x2=6 |
| 27 |
Exterior Size of The Machine |
L-R |
mm |
2600 |
2600 |
| F-B |
mm |
2400 |
2400 |
| Height |
mm |
3400 |
3400 |
| 28 |
Total Weight of The Machine |
Kg |
≤3000 |
≤4000 |
FAQ
What's the price of the product?
The price is based on the size,specification and accessories.You can provide us the detailed information and specific requires then we will make the model selection for you and give you the formal offer.
Do you provide customized solutions?
Yes. All our solutions are tailored according to the preferences of the customers.
What's the delivery time?
Three to six months. Our products are start produce after the order, we need three to six months to research and development, production and debugging that ensure the quality of our product before delivery to the customer.
We will send technician overseas installing and training for our customer.
What quality can I expect from Shuntian machinery?
We regards the product's quality as the most important duty.
What does Shuntian company offer?
Our main business id including New energy Fuel Cell/ Hydrogen production by PEM water electrolysis/ All-vanadium flow battery/ Graphite bipolar plates/ Metal bipolar plates/ production Line.
Our best sell products are Hot Servo Forming Press, Vacuum Hot Servo Forming Press/ Servo-Electric Press/ Hot Forming Machine/ superplastic forming (SPF) presses/ Hydraulic Press, ect.
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